Advantages and Features
Remote Centralized Control System for Multiple Ready-mixed Concrete Plants
For concrete group companies that have multiple batching plants located in different areas, with high staffing levels, overcapacity, and low per‑capita output, this system allows these plants to be centrally managed and controlled at the group headquarters. The production lines at each plant can be arbitrarily combined. When a specific line needs to produce, the administrator authorizes that line to the corresponding operator. The authorized production line, control buttons, and monitoring screen all switch synchronously with the line. When production is no longer needed, the authorization can be revoked at any time.
In this way, operators can control any two or more production lines without moving their workstations, greatly reducing staffing levels and increasing per‑capita production capacity.
System features:
- Centralized remote control of multiple plants and multiple production lines within a group.
- Authorization for one operator to simultaneously control any two production lines within the group.
- Simple and flexible authorization: drag and drop with a mouse; the operator’s workstation video monitoring and control interface switch instantly to the corresponding production line.
- More flexible management of batching plants in a group company, optimizing personnel composition according to production needs, saving over 60% of labor.
Case study 1:
A ready‑mixed concrete group in Xuzhou has 9 plants and 26 production lines in Xuzhou City. After adopting Bosure’s new model of remote centralized control system for multiple plants, the group achieved 8 operators controlling 26 production lines across two shifts, saving 18 operators. Originally, two shifts required 56 operators; now only 18 are needed for two shifts, saving 36 operators. Operator costs are reduced by more than 69%, and total personnel costs are reduced by 67%.
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A large ready-mixed concrete group in South China has a total of 10 plants in the Huizhou area. This new remote centralized control system model was also adopted. Currently, 4 plants use this model. Before adoption, each shift required 4 operators. After adoption, only 2 operators are needed per shift. Across two shifts, 4 operators are saved, reducing labor costs by 50%. In the future, the group plans to connect 6 more plants, which will save even more personnel costs for the group.
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